How Is the Handheld Laser Welding Machine?
In the world of fabrication and repair, precision and efficiency are key. When it comes to welding, the technology has evolved significantly, and the introduction of handheld laser welding machines has revolutionized the industry. These portable fiber laser welder devices offer a level of control and precision that traditional welding methods can’t match. In this blog post, we’ll explore the features, advantages, and applications of handheld laser welding machines, providing insights into why they are becoming the go-to choice for many professionals.
What is a Handheld Laser Welding Machine?
A handheld laser welding machine is an innovative tool designed for welding thin-walled materials and precision parts. Capable of performing various welding techniques such as spot welding, butt welding, stitch welding, and sealing welding, these machines ensure a small heat-affected zone, minimal deformation, and fast welding speeds. The result is a smooth, beautiful weld that often requires no further treatment.
How Does It Work?
The principle behind handheld laser welding is the use of high-energy laser pulses to locally heat a small area of the material. The laser’s energy is conducted into the material through heat diffusion, melting it and forming a solid weld point. This process joins the two pieces with high precision and minimal impact on the surrounding material.
Advantages of Fiber Laser Welder Over Traditional Welding
When compared to traditional welding methods, handheld laser welding machines offer several distinct advantages:
– Less Heat Affect: The heat effect on the workpiece is significantly reduced, minimizing deformation.
– High Bond Strength: The bond strength to the base metal is very good, often better than traditional welding.
– Faster Welding Speed: Welding speed is generally 2-10 times faster than traditional methods.
– Fewer Consumables: Requires fewer consumables, reducing operational costs.
– Simpler Operation: The operation is less complex and generally safer, with less environmental pollution.
– Adjustable Spot Width: Allows for adjustable spot width, a feature not commonly found in traditional welding.
Key Features of Handheld Laser Welding Machines
1. Integrated Design: Features a compact structure with a high-precision beam for accurate welding.
2. Flexible Welding Head: Equipped with a fiber laser source, it allows for outdoor welding and a variety of applications.
3. Fast Welding Speed: Offers significant time and cost savings by reducing the need for multiple welders.
4. Smooth Welding Seam: Produces a smooth and beautiful seam without the need for post-welding grinding.
5. Positional Flexibility: The handheld welding gun head enables welding at any position and angle.
6. Space-Saving: Eliminates the need for a welding table, making it ideal for diverse and flexible production environments.
7. Low Welding Cost: With low energy and maintenance costs, it’s an economically viable option.
8. Easy Operation: Simple to use, even for those without professional welding experience.
9. Advanced Detection and Protection: Equipped with various safety measures to protect the equipment and ensure stable operation.
10. High-Quality Fiber Laser Beam: Offers high conversion efficiency, high welding speed, and high strength.
11. Optical Fiber Transmission: Allows for remote welding and easy integration with automated systems.
12. Non-Polluting Solder Joints: Ensures weld strength and toughness equivalent to or stronger than the base metal.
13. User-Friendly Operating System: Easy to learn and operate, enhancing user experience.
Applications of Handheld Laser Welding Machines
These machines are versatile and can be used to weld a variety of metals and alloys, including stainless steel, carbon steel, copper, aluminum, and more. They are particularly suited for thin-walled materials and precision parts, offering applications in industries such as sheet metal processing, kitchen cabinet manufacturing, staircase handrails, elevators, advertising models, and home crafts.
Technical Specifications
The handheld laser welding machine comes in various laser powers (1000W/1500W/2000W/3000W) with a wavelength of 1064nm and a fiber core diameter of 20μm. It operates continuously or modulated, with a scanning speed of up to 8000mm/s and a welding speed of 0-120mm/s. The machine is equipped with an intelligent dual-temperature chiller for optimal performance.
About the Manufacturer of Fiber Laser Welder
SHANDONG RAYB INTELLIGENT TECH CO., LTD. is a leading laser machine manufacturer with its own production factory. Specializing in high-quality laser machines, the company offers a comprehensive range of products designed to meet diverse industry needs. With a commitment to innovation and customer satisfaction, RAYB INTELLIGENT TECH ensures that each machine is at the forefront of technological advancement and adheres to the highest quality standards.
In conclusion, handheld laser welding machines represent a significant leap forward in welding technology. Their precision, flexibility, and efficiency make them an ideal choice for a wide range of applications. For professionals seeking to enhance their welding capabilities, these machines are a worthy investment.
Contact Information:
– Factory Address: 2nd Floor, Building 18#, New Energy Auto Parts Industrial Park, Weisi Road, Fenghuang Industrial Park, Liaocheng, Shandong, China
– Phone: 0086 18863518575
– Email: ashley@raybtech.com
Explore the future of welding with handheld laser welding machines and experience the benefits for yourself. For more information or to discuss your specific welding needs, don’t hesitate to reach out.
